Laminating &
Die- Cutting Machine
- Model No : PR400 - Part 1
- Mold Size : 400*500MM Mold Raw Material: D2/OHNS
Machine Cycle
Roll Paper
Glue
Multi Layer Lamination
Cut
Prosper Universal is Top compostable paper cutlery-making machine manufacturers in India. The equipment described consists of nine specialized stations dedicated to installing paper roller for combining nine different paper into a single layer. It automatically applies glue to hold the papers together securely. The compact and durable device applies heat and pressure to create a strong bond, uses heating elements and a pressure mechanism controlled via a designated panel. Safety features include emergency stop buttons, safety guards, and sensors. Regular maintenance is crucial to ensure continuous functionality.
In the subsequent manufacturing stage, the layered raw material is fed into the die cutting machine. This machine is equipped with advanced servo motors that aid in shaping the raw material into a final product as per mold specification. This process ensures that production of high-quality output that meets strict standards for precision and consistency.
Forming
& Sealing Machine
- Model No : PR400 - Part 1
- Mold Size : 400*500MM Mold Raw Material: D2/OHNS
Machine Cycle
Forming + Sealing
Food Graded
Chemical Coating
Finish Product
Paper Cutlery Machine
Manufacturer in Rajkot Gujarat India.
A storage mold facilitates the transfer of products from the Laminating & Die-Cutting machine to the forming & sealing machine. The forming & sealing machine, featuring two forming stations, is primarily responsible for embossing the product. Utilizing electric heating technology, the nozzle retrieves the product from the storage mold and transports it to the hydraulic pressing mold for embossing.
Following the completion of the embossing process, the product is deposited onto the deep-link chain conveyor belt and automatically introduced into the rotating holding assembly for the coating process. This assembly houses a coating tank containing a mixture of oil and water resistance chemical. The tank is elevated, immersing the products in the solution. Prosper Universal is biodegradable paper cutlery making machine Manufacturer in Rajkot Gujarat India. Any surplus coating is subsequently eliminated using a vacuum connected to a blower Subsequently, the product undergoes additional heating in the heating section through a dry air heating system.
Prosper Universal is Biodegradable Plate Making Machine manufacturers, Biodegradable Plate Making Machine suppliers, exporters and Paper Cutlery Machine Manufacturer in Rajkot Gujarat India.
Technical
Details
Material
Applicable ProductsAll type of paper cutlery (As per machine capability) |
|
Raw MaterialFood Grade Paper & Food Grade Glue (Raw paper is similar to paper straw raw material without PE coating) |
|
Forming Pressure50T |
Max Paper Layers9 Layers |
Paper Thickness of Standard Mold800-1000gsm |
|
Speed
Cutting Speed200-400pcs/Min (as per cutlery size) |
|
Forming Speed80-100pcs/min |
Total Power
Total Power150 KW |
Required Air and Power Supply
Air1.0m3/Min |
Power Supply(3 Phase, 4 Wire) 420V, 50HZ |
Installation Area Weight
Overall Size150 M2 (5000 sq.ft.) |
Gross Weight15 MT |
Applicable Products
Machine
Features
01
Layer Coating the raw paper with environmental protection glue, Hot pressing, and laminating 6 to 9 layers of paper to 1 layer paper.
02
Out of shape with die cutting mold (Cutting mold is replaceable) Max Speed 400pcs/Min, Semi-finished products neatly pned up and waiting for collecting.
03
The current machine is operated through a programmable logic controller (PLC) and runs on a servo motor-based system.
04
The Cutting and Laminating machine is equipped with cleaning system for glue roller and glue tray, significantly reduce human burden.
05
The machine has a total of nine stations, each with three stations, and boasts an adjustable roller and bolting system.
06
This high-speed machine has minimal power consumption and maintenance requirements.
07
Two forming stations save product cycle time, with a machine that consumes less power and is PLC-based for easy operation.
08
It features a 5-meter-long heating stations equipped with ceramic heaters, safety sensors, and automatic stacking, If the forming station is inactive, the heating system continues to operate, ensuring smooth product release.
Product Application
Hotels
Schools & Collages
Food & Beverage Factory
Restaurant
Exhibition & Events
Railway & Airports
Bagasse Pulp Paper Life Cycle
Prosper products is made from sugarcane bagasse pulp without any plastic or wax coating. It is biodegradable, compostable, and has a strong integrity to hold shape when used with solid and liquid food.
01
Sugarcane Field
02
Sugar is Extracted fiber leftover is Bagasse
03
Wet Bagasse gets processed
04
Paperboard & Paper Roll
05
Laminating & Die Cutting Machine
06
Glue Process
07
Multilayer Lamination
08
Forming & Sealing Machine
09
Finish Products
10
Product in use
11
Product is composted after use
12
Compost is turned into nutrient rich soil
Product Features
Products are made from sugarcane bagasse pulp without any plastic or wax coating. It is biodegradable, compostable, and has a strong integrity to hold shape when used with solid and liquid food.
Oil Resistant
Freezer Free
Biodegradable & Compostable
100% Strength & Durable
Water Resistant
Microwave Safe
100% Agro Waste
Consistent with Quality Product
No Plastic
Environment Friendly
Hygienic & Healthy
Made In India